Otu esi enweta njikwa njikwa okpomọkụ na Capacitor Discharge Welder: Isi ihe 6 na usoro iwu.

Sep 22, 2025

Hapụ ozi

Okwu mmalite

Onye nrụpụta batrị ọhụrụ nke na-emepụta batrị na-ebelata ịgbado ọkụ site na 1.8% gaa na 0.05% yana ịbawanye ike nkwonkwo site na 35% site na ịkwalite oke nguzozi ọkụ na ha.capacitor ihapu welder. N'aka nke ọzọ, ụlọ ọrụ ikuku na-ahụ maka microcracks na akụrụngwa alloy titanium n'ihi njikwa ọkụ na-adịghị mma, butere ihe karịrị nde ¥ 3 na mfu. Okwu ndị a na-egosi na nguzozi nke thermal nacapacitor ihapu welderSistemu na-emetụta ogo weld, ogologo ndụ akụrụngwa, yana ọnụ ahịa nrụpụta. Dị ka isi ọrụ egosi na pulsed ume ịgbado ọkụ, kwụsiri ike thermal itule gụnyere atọ akụkụ:ike ntughari arụmọrụ (>92%), kacha mma okpomọkụ conduction ụzọ(okpomọkụ dị iche<±5°C), and njikwa mgbanwe akụkụ ihe onwunwe. Edemede a na-enyocha n'usoro n'usoro ihe isii bụ isi na-emetụta nguzozi thermal nacapacitor ihapu welderigwe.

 

1. Capacitor Bank Charge {{1}Ụdị Mpụga

1.1 Ike ire ure na okpomọkụ na-agba ọsọ

Ọnụọgụ enweghị nha nke thermal:
Q=ΔC/C0 × (V²/Rt)
(ΔC=ire ere, C{1}} ikike mbido, V=chaja chaja, Rt=nguzogide kọntaktị)

Ọnụ ụzọ dị mkpa:

Oke Ọkọlọtọ Igwe Ọhụrụ Uru ịdọ aka ná ntị mbụ
Njide ikike 100% <85%
Nguzogide Usoro Dakọtara <5mΩ >12mΩ

Onye na-emepụta ihe nchekwa na-achịkwa mgbanwe okpomọkụ n'ime ogo ± 8 site na recombinantly dakọtara capacitors mgbe ike ire ere 18% kpatara mmụba okpomọkụ dị ogo 600.

1.2 Nchaji nkenke voltaji

± 1% mgbanwe voltaji na-akpata ≈2.3% mgbanwe okpomọkụ.

Achọrọ modul ike nkenke:

Ọnụọgụ Ripple<0.5%

Oge nzaghachi na-agbanwe agbanwe<50μs

2. Electrode System Thermal Conduction arụmọrụ

2.1 Electrode Material Thermal Conductivity

Ụdị ihe Nrụpụta ọkụ (W/m·K) Ọnọdụ ngwa
Chromium Zirconium ọla kọpa 330 Mgbado ígwè nchara
Tungsten -Ala ọla kọpa 180 Ihe ndị dị elu-agbaze{1}
Ngwa gradient mejupụtara 420 Ngwakọta ọla dị iche iche

Otu ụlọ ọrụ 3C belatara okpomọkụ na-arụ ọrụ electrode site na ogo 120 yana ndụ ọrụ okpukpu atọ site na iji alumina{2}} mgbasa ozi{3}} electrodes ọla kọpa siri ike (380 W/m·K).

2.2 Kọntaktị Nguzogide okpomọkụ

  • Ntụle ọnụọgụgụ:

Igwe adịghị ike nke elu Ra↑0.1μm: +8% nguzogide okpomọkụ

Ọkpụrụkpụ oyi akwa oxide↑1μm: +15% nguzogide okpomọkụ

Nrụgide kọntaktị↓10%: +12% nguzogide okpomọkụ

 

3. Welding Usoro Ntọala Ntọala

3.1 Njikwa ntinye ike ziri ezi

Usoro ntinye ọkụ:
Q = 0.5 × C × V² × η
(C=capacitance, V=chaja voltaji, η=ike ngbanwe arụmọrụ)

Ụdị dabara adaba:

Ngwakọta ihe Njupụta ike akwadoro (J/mm²) Oge nrụgide (ms)
Aluminom-Aluminom 35–50 8–12
Ọla kọpa{{0}Nickel 60–80 15–20
Titanium - igwe anaghị agba nchara 85–110 25–30

3.2 Ndozi nrụgide dị ike

  • Nrụgide -Ụdị njikọ okpomọkụ:

Nrụgide mbụ: 800-1200N (na-eme ka nguzogide kọntaktị kwụsiri ike)

Jide nrụgide: 400-600N (na-akwalite nkwalite ngwut)

Ụlọ ọrụ ume ọhụrụ wedara okpomoku - Mpaghara emetụtara (HAZ) obosara site na 40% site na servo pressure mechiri{2}} njikwa loop.

 

4. Ịrụ ọrụ nke ọma na usoro oyi

4.1 Mmiri jụrụ oyi Okpomọkụ mgbanwe arụmọrụ

Ọkọlọtọ isi ihe:

Oke Ọkọlọtọ Uru Nhapu enwere ike ime
Ọnụego mmiri oyi 6–8L/min ±0.5L/min
Ntinye-Oghere ΔT <5°C -
Omume omume <50μS/cm {{0}μS/cm

Onye na-emepụta ngwa ụlọ nwetara 60% belatara arụmọrụ mgbanwe okpomọkụ n'ihi mmetọ jụrụ oyi, na-eme ka ọ̀tụ̀tụ̀ ikpo ọkụ na mkpọsa.

4.2 nkwalite ikuku jụrụ oyi

Nhazi convection amanye:

Ọsọ ifufe karịrị 8m/s (ike 55% dị elu)

Deflector akụkụ 15 ogo ± 2 ogo (30% obere ọgba aghara)

5. Ihe Njirimara Thermophysical

5.1 Nkwụghachi ụgwọ dị iche iche Resistivity

Atụmatụ ihe ndị yiri ya:

Ngwakọta ihe Oke Resistivity Ntụnye ụgwọ
Ọla kọpa{{0}Aluminium 1:1.6 Tupu - tọọ nhazi amụma
Igwe igwe{0}Nickel 1:5.2 Ntinye ike pulse ugboro abụọ{{0}

5.2 Gbanwee usoro ikpo ọkụ na-adịghị anya

Ụdị temometa dị n'ụdị Nugget:
Q_eff=Q_ntinye - (Q_conduction + Q_phase)
(Q_phase=usoro ihe na-agbanwe okpomọkụ latent)

Onye na-emepụta ihe na-emepụta ikuku nụchara anụcha nugget ọka ka ọ bụrụ 8μm site na ịhazigharị pulse waveforms maka ntụgharị oge nke titanium {{1} (650J/g okpomọkụ latent).

 

6. Ntinye aka gburugburu

6.1 Mgbanwe okpomọkụ na iru mmiri

Mgbanwe gburugburu ebe obibi:

Oke Oke ekwenyere Ọnụego mgbanwe okpomọkụ
Okpomọkụ gburugburu 10-35 ogo ± 0.8 ogo / h
Iru mmiri dị nso 30-70% RH ±15%/h

6.2 Nchedo nnyonye anya elektrọn

Ịrụ ọrụ nchekwa:

Karịrị ma ọ bụ hà nhata 60dB attenuation (100kHz–1GHz)

Nguzogide ala<0.1Ω

 

Mmechi

Otu ụlọ ọrụ batrị nwere ike belata mgbanwe ọkụ ịgbado ọkụ site na ± 25 ogo ruo ± 3 ogo site na iji ụdị ejima dijitalụ na-ekpo ọkụ, belata ọnụego ntụpọ site na 90%. Otu ngalaba nchekwa nwetara ọnụego ntozu 99.99% maka elu-na-agbaze- alloys nwere algọridim ngbanwe mgbanwe oge. Data na-egosi na njikwa nguzozi okpomọkụ nwere ike ịgbasa windo usoro nkecapacitor ihapu welderSistemụ ihe karịrị 40%. Site na njikọta nke simulation physics multi{2} na njikwa mgbanwe, ga-eme n'ọdịnihucapacitor ihapu welderigwe ga-egosipụta ezigbo -oge okpomọkụ nleba anya, nkwụghachi ụgwọ oke ike, yana onwe{1}}usoro ọgwụgwọ{2}} na-ewebata oge njikwa ọkụ nanoscale maka ịgbado ọkụ.

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