Okwu mmalite: Usoro mgbanwe nke Millisecond ike mwepụta
N'ahịrị mmepụta batrị ụgbọ ala ọhụrụ,ike nchekwa ntụpọ weldersjikọọ 8- oyi akwa aluminom foils na 0.05- mwepu nke abụọ ozugbo; n'ebe a na-amụ ihe n'ichepụta igwe dị arọ, 30mm dị elu- igwe siri ike mejupụtara efere na-enweta mgbape{7}} ịgbado ọkụ n'efu site na mwepu ọtụtụ{{8}. Teknụzụ ịgbado ọkụ nke ike{10} dabere na ya, yana njirimara ntọhapụ ike millisecond ya nke ọma, na-emebi oke ihe yana oke oke nke ịgbado ọkụ ọdịnala. Edemede a na-enye nyocha miri emi nke matriks parameter usoro na isi ihe nchịkwa makaike nchekwa ntụpọ weldersna isii isi ihe ịgbado ọkụ ngwa.
I. Njikwa nkenke nke Ultra{1}}Mgbado ọkụ dị mkpa (0.3-1.0mm)
1.Stainless Steel Mkpa mpempe akwụkwọ ịgbado ọkụ
- Ntọala ike: 1200J± 50 (0.5mm 304 igwe anaghị agba nchara)
- Nrụgide Electrode: 1.8-2.2kN (mgbanwe nrụgide Na-erughị ma ọ bụ nhata na 3%)
- Ọmụmụ ihe: Ụlọ ọrụ ngwaọrụ ahụike belatara nrụrụ ịgbado ọkụ ngwa ịwa ahụ site na 0.15mm ruo 0.02mm.
2.Aluminom Alloy Thin Sheet Welding
| Ụdị Parameter | Usoro ọdịnala | Ngwọta Welding Nchekwa Ike kachasị mma |
|---|---|---|
| Oge mgbapụta | 5-8ms | 2ms njikwa ziri ezi |
| Ọgwụgwọ elu | Chemical nhicha | Usoro ọgwụgwọ micro{0} Laser |
Data: Ụlọ ọrụ batrị ọhụrụ na-abawanye ụbara nha iru eru iru eru ruo 99.99%.
3.Ọla kọpa foil Stack Welding
- Mepụtara 8-layer 0.1mm ọla kọpa foil penetration usoro ịgbado ọkụ
- Teknụzụ mwepu gradient anabatara (nhapụ ike nke ọkwa 3)
- Mmepe: Onye na-emepụta relay belatara nguzogide ịgbado ọkụ kọntaktị site na 0.8mΩ ruo 0.15mΩ.
II. Ọganiihu siri ike na Ọkara{1}}Mgbado efere efere (1.5-6.0mm)
1.Galvanized Steel Welding
- Teknụzụ njikwa vaporization nke zinc oyi akwa (nrụgide electrode mụbara site na 30%)
- Mepụtara mpụta abụọ-ụkpụrụ mkpofu pulse (okpomọkụ + isi mwepụ)
- Omume: Otu akụkụ ụgbọ ala na-abawanye ike ịgbado ọkụ ọnụ ụzọ site na 40%.
2.High-Steel Welding ike
- njikwa okpomọkụ dị ọkụ (200 ± 10 degrees)
- Bipute -atumatu oyi na-ajụ oyi (ọnụego jụrụ oyi na-erughị ma ọ bụ haha na 5 degrees / s)
- Data: Ụlọ ọrụ injinia gbatịpụrụ ndụ ike ọgwụgwụ nke ịgbado ọkụ ugboro atọ.
3.Titanium Alloy Welding
- Ịgbado ọkụ gburugburu ebe obibi (ọdịnaya oxygen na-erughị ma ọ bụ ha nhata 50ppm)
- Mepụtara -Usoro nkwụsi ike oge (njikwa okpomọkụ kacha elu ±15 ogo)
- Ọmụmụ ihe: Onye na-emepụta ikuku ikuku nwetara ike ịgbado ọkụ akụrụngwa ruru 95% nke ihe ndabere.
III. Njikwa interface na ịgbado ọkụ mejupụtara efere efere
1.Steel-Aluminom mejupụtara efere ịgbado ọkụ
- Nkà na ụzụ na-elekwasị anya ike interface (ike 70% ekenye n'akụkụ aluminom)
- Ngwọta ntụnye anabatara tupu- (dayameta Φ1.2mm)
- Mmepe: Ụlọ ọrụ ụgbọ ala ọhụrụ belatara ịdị arọ batrị site na 30%.
2.Ọla kọpa-Steel Composite Busbar Welding
- Njikwa mgbasa nke oyi akwa mgbanwe (oge njide 0.5s)
- Enyemaka ịgbado ọkụ na-akpali akpali (ugboro 200Hz)
- Data: Onye na-ebu ngwá ọrụ ike belatara nguzogide kọntaktị ruo 0.08mΩ.
3. Ceramic{{1}Metal Encapsulation Welding
- Nhazi ntule gradient emepụtara (nkeji mgbanwe 3)
- Algọridim nkwụghachi ụgwọ nrụgide thermal (nrụrụ Ihe na-erughị ma ọ bụ ha nhata 0.005mm)
- Omume: Ụlọ ọrụ ihe mmetụta nwetara ikuku ikuku nke 10?¹²Pa·m³/s.
IV. Ngwọta ohuru maka ịgbado ọkụ n'ụdị ihe
1.Ọla kọpa-Aluminom Heterogeneous Welding
Teknụzụ nkwụghachi ụgwọ nrụgide dị ike (mgbanwe nrụgide na-erughị ma ọ bụ haha na 5N)
Nano-mkwado ihe mkpuchi mkpuchi (ihe mkpuchi mkpuchi 50nm)
Mmepe: Otu ụlọ ọrụ fotovoltaic belatara nguzogide ịgbado ọkụ njikọ site na 60%.
2.Plastic-Mgbado igwe mejupụtara igwe
Ọdịdị agbakwunyere agbakwunyere (atụmatụ igwe etinyere na rọba)
Usoro njikwa okpomọkụ nke ọma (okpomọkụ mpaghara rọba na-erughị ma ọ bụ hà nhata na ogo 180)
Ọmụmụ ihe: Onye na-emepụta ụlọ mara mma nwetara ike ịgbado ọkụ nke ụlọ ịsa ahụ nke 200MPa.
3.Carbon Fiber Composite Welding
Ọkụ nbanye n'akụkụ atọ- kpara akpa
Mepụtara usoro mwepụ dị ala{0} (okpomọkụ kacha elu 350 degrees)
Innovation: Ụlọ ọrụ drone belatara ịdị arọ ikuku site na 25%.
V. Njikwa ike na Ultra{1}}Mgbado ọkụ dị arọ (8-30mm)
1.Multi-Mgbado ọkụ nke Plate Plate
- Teknụzụ ike superposition emepụtara (mwepu 3 na-aga n'ihu)
- Sistemụ nleba anya impedance dị ike (nkenke ± 0.5mΩ)
- Data: Ụlọ ọrụ ụgbọ mmiri nrụgide mụbara ọnụego ntozu ịgbado ọkụ site na 85% ruo 99.5%.
2.Large-Ahịhịa dị elu{2}}Steel Welding ike
- Mmemme preheat ọtụtụ (3 okpomọkụ gradients)
- Algọridim na-ewepụ nchekasị (nrụgide ihe fọdụrụ na-ebelata site na 70%)
- Ọmụmụ ihe: Otu ọrụ injinia akwa nwetara ndụ ike ọgwụgwụ nke ịgbado ọkụ nke otu nde okirikiri.
3.Composite Armor Plate Welding
- Teknụzụ nchekwa ike emepụtara (okpomọkụ{0}mpaghara erughị ma ọ bụ haha na 1mm)
- Nlebanya ụda n'ịntanetị anabatara
- Ọganihu: Ụlọ ọrụ ndị agha kwalitere nhazi ngwa agha mmetụta nguzogide site na 50%.
VI. Ihe njikwa usoro igodo
1.Energy Parameter Matrix
| Ụdị ihe | Njupụta ike (J/mm²) | Oge mwepụ (ms) | Nrụgide (kN) |
|---|---|---|---|
| Aluminom Alloy | 8-12 | 2-3 | 1.5-2.5 |
| Igwe siri ike dị elu{{0} | 15-20 | 4-6 | 3.5-4.5 |
| Alloy ọla kọpa | 10-14 | 1-2 | 2.0-3.0 |
2.Common Defect Solutions
- Njikwa spatter: welie usoro nrụgide electrode (20% na-abawanye na tupu - ọkwa nrụgide)
- Ngwakọta ezughị ezu: Tinye usu preheat tupu ahapụ ya (oke ike 15%)
- mgbawa: Mepụta ihe nbipute- mmemme jụrụ oyi (ọnụego jụrụ oyi na-erughị ma ọ bụ hà nhata 3 degrees / s)
3.Equipment ihe ndozi
- Nleba anya ire ere nke ụlọ akụ Capacitor (nchọpụta ike kwa ọnwa nke na-erughị 3%)
- Usoro mgbakwasa n'ọnụ Electrode (ego akwa na-erughị ma ọ bụ haha 0.02mm kwa 5000 welds)
- Omume: Ụlọ ọrụ eji arụ ọrụ ụlọ belatara ọdịda akụrụngwa site na 90%.
Mmechi: Multi{{0}Sistemụ njikwa usoro
Site na foil aluminom 0.3mm n'ime ụgbọ ala ike ọhụrụ ruo 30mm ihe agha mejupụtara na akụrụngwa dị arọ,ike nchekwa ntụpọ welderseguzobela usoro ịgbado ọkụ na-ekpuchi oke oke oke site na njikwa oge nke ike. N'ime ngwa bara uru n'ofe 38 ụlọ ọrụ mmepụta ihe, akụrụngwa a na-egosipụta uru atọ bụ isi: nzaghachi siri ike nke millisecond na-enyere okpomọkụ aka - emetụtara mpaghara njikwa, multi{3} teknụzụ mwepụ nke ọkwa na-agbaji site na njedebe ihe, yana usoro nlekota ọgụgụ isi na-eme ka usoro kwụsie ike. Ụlọ ọrụ ndị na-eguzobe usoro nchekwa data usoro ịgbado ọkụ ọkụ na-enweta asọmpi abụọ na nkwalite àgwà ngwaahịa na njikarịcha ọnụ ahịa mmepụta.
