Okwu mmalite
N'ọhịa nke ịgbado ọkụ na-eguzogide, mgbasawanye nke teknụzụ ugboro ugboro ka edegharịrị kpamkpam usoro teknụzụ nke ngwa ịgbado ọkụ ọdịnala. Dị ka abụọ isi alaka nke ọkara ugboro welders, naọkara ugboro ntụpọ welderna ndị na-ajụ ugboro projection welder na-enwekarị mgbagwoju anya, mana njirimara usoro ha na ọnọdụ ndapụta dị iche iche nke ukwuu. Edemede a ga-atụnyere ha site na akụkụ nke ụkpụrụ teknụzụ, paramita arụmọrụ, na ọnụ ahịa ngwa, na-elekwasị anya na nyocha uru pụrụ iche nkeọkara ugboro ntụpọ weldern'ihe gbasara ntụgharị, oke arụmọrụ ike, na ọgụgụ isi, na-enye ntọala sayensị maka nhọpụta akụrụngwa.
I. Usoro nka nka: Ọdịiche dị mkpa na mgbagha njikwa ike
- Iji ghọta ọdịiche dị n'etiti ụdị akụrụngwa abụọ ahụ, a ga-ebu ụzọ kọwaa ụkpụrụ ọrụ ha:
Welder Frequency Spot Welder: The Precision Master of Surface Contact Welding
- Na-eji igwe eletrọd nwere akụkụ abụọ- itinye nrụgide, na-enweta njikọ site na okpomoku nguzogide etinyere n'elu kọntaktị workpiece.
- Isi uru dị naezi ike na-elekwasị anya: Site na 1kHz-4kHz teknụzụ ntụgharị ugboro ugboro, oge ịrị elu ugbu a bụ ihe na-erughị ma ọ bụ hà nhata 1ms, na-enye ohere njikwa ziri ezi nke ntinye ọkụ (± 3%).
- Ngwa a na-ahụkarị: ịgbado ọkụ n'apata nke obere mpempe 0.5-4mm, dị ka ọnụ ụzọ ụgbọ ala na taabụ batrị.
Ọkara Frequency Projection Welder: Ngwọta Raara Onwe maka Ntụpọ -Na{1}Njikọ Ihe
- Na-adabere na amụma {{0} e mebere na ihe arụrụ arụ; naanị ebe ntule na-agbaze n'oge ịgbado ọkụ.
- Nka nka: Achọrọ nrụgide electrode dị elu (na-abụkarị ugboro 2-3 nke ịgbado ntụpọ) iji hụ na amụma daa.
- Ngwa a na-ahụkarị: Idozi mkpụrụ/bolts na mpempe akwụkwọ, dị ka chassis ụgbọ ala na ngwa nrụkọba nke ụlọ.
Ntụle isi ihe dị iche(Lee tebụl 1):
| Oke | Ọkara Frequency Spot Welder | Ọkara Frequency projection welder |
|---|---|---|
| Njupụta dị ugbu a | 20-50A/mm² | 50-150A/mm² |
| Oke Nrụgide Electrode | 200-5000N | 1000-15000N |
| Otu ihe ịgbado ọkụ okirikiri | 0.3-1.2 sekọnd | 0.5-2 sekọnd |
| Oke Mpempe Mpempe Ọdabara (Elu/N'okpuru) | 1:1 ~ 1:3 | 1:4 ~ 1:6 |
II. Uru Ise Isi nke Ọkara Frequency Spot Welder
- Ọ bụ ezie na ma ụdị ngwá na-dabere na ọkara ugboro inversion technology, naọkara ugboro ntụpọ welderna-egosi asọmpi siri ike na akụkụ ndị a:
Ọganihu Usoro Kasị Elu
- Ndakọrịta ihe:Na-akwado nchikota ihe dị ka ígwè, aluminum, ọla kọpa, na galvanized Ibé akwụkwọ, ebe projection welders na-enwe mmetụta karịa ihe mkpuchi (zinc vapor nwere ike mfe imerụ electrodes).
- Oke Mgbanwe Ọkpụrụkpụ Ọbara:Nwere ike weld 0.3mm ultra{1}} igwe anaghị agba nchara (dịka ọmụmaatụ, smartwatch case) yana jikwaa ihe nhazi ihe nrụnye efere 6mm (chọrọ nnukwu-ụdị ike).
- Ọmụmụ ihe:Ụlọ ọrụ ụgbọ ala ọhụrụ jiri aọkara ugboro ntụpọ welderiji hazie ihe mkpuchi batrị n'otu n'otu (aluminom efere 4mm) na brackets BMS (1.5mm galvanized steel), na-ebelata itinye ego akụrụngwa site na 40%.
Ịgbado ọkụ Ogo na agbanwe agbanwe
- Nkwụsi ike Nugget:Nhazi eletrọd symmetrical nke ịgbado ọkụ ntụpọ na-ebute nkesa okpomoku dị otu, yana ngbanwe nugget na-erughị ma ọ bụ ha nhata 5%, ebe ịgbado ọkụ n'ihi otu - nrụgide akụkụ, na-enwekarị mgbaze akụkụ (mgbanwe ruru 15%).
- Njikwa ntụpọ: Ọkara ugboro ntụpọ weldersEjiri ụdị njikwa abụọ nke CC / CV nwere ike kwụọ ụgwọ maka mgbanwe nguzogide nke sitere na oxidation elu na electrode, na-ebelata ọnụego nke welds oyi site na 1.2% ruo 0.3%.
Oke arụmọrụ ike yana uru bara uru
- Ntụle Oriri Ike:Mgbe ị na-agbado akwụkwọ nchara Q235 nke otu ọkpụrụkpụ, otu - na-atụ ike oriri nke aọkara ugboro ntụpọ welderbụ 180J, ebe onye na-agbapụta amụma na-achọ 300J (n'ihi ume ọzọ dị mkpa iji daa amụma ahụ).
- Ọnụ nlekọta:Ndụ ịgbado ọkụ electrode ndụ nwere ike iru 100,000 welds (CuCrZr ihe), mgbe projection ịgbado ọkụ electrodes na-adịkarị mfe deformation n'okpuru elu nrụgide na mkpa nnọchi kwa 30,000 welds.
- Mgbakọ ROI:Na-ewere ahịrị mmepụta na mmepụta kwa afọ nke 500,000 iberibe dịka ọmụmaatụ, na-ahọrọ aọkara ugboro ntụpọ weldernwere ike ibelata ọnụ ahịa zuru oke site na 230,000 CNY / afọ (lee Tebụl 2).
Enwere ike ijikọ akpaaka
- Ọsọ nzaghachi:Ikike nzaghachi ọkwa 1ms{1} nke ugbu a nke ndị welder ntụpọ na-eme ka ha dabara adaba maka ọrụ (mmekọ ọnụ) nwere ogwe aka rọbọt dị elu{2} (Karịrị ma ọ bụ nhata 4m/s).
- Data emechiri emechi:Oge aọkara ugboro ntụpọ weldersnwere ike nyochaa usoro nkwụsi ike siri ike n'ezie- oge wee buru amụma ike weld site na algọridim AI, ebe nhazi usoro ịgbado ọkụ amụma na-adabere na nnwale{1} na - nkwenye njehie.
- Ọmụmụ ihe:Ụlọ ọrụ na-eduga ngwa ngwa ụlọ agbakwunyereọkara ugboro ntụpọ weldersn'ime usoro ejima dijitalụ, na-ebelata oge mmepe usoro ịgbado ọkụ ngwaahịa ọhụrụ site na ụbọchị 14 ruo ụbọchị 3.
Oghere nkwalite usoro
- Nkà na ụzụ Extensibility:Site na dochie ndụmọdụ electrode, aọkara ugboro ntụpọ welderenwere ike ịgbasawanye maka ọrụ ịgbado ọkụ na ịgbado ọkụ, ebe ndị na-ahụ maka ịgbado ọkụ nwere otu ọrụ.
- Ịkpụpụta{0}} ihe ọhụrụ:Ọgbọ ọhụrụ nkeọkara ugboro ntụpọ weldersiji silicon carbide (SiC) modul inverter modul na-ebelata oriri ume site na 18% ọzọ wee gosipụta uru ya na ịgbado ọkụ ikuku titanium alloy.
III. Ihe ndapụta na-enweghị ike dochie anya maka ndị na-ahụ maka ihe nleba anya nke ọkara
Agbanyeghị naọkara ugboro ntụpọ weldernwere uru dị ukwuu, projection welders ka nwere uru na mpaghara ụfọdụ:
- Na-ejikọta ihe ndị yiri ya na nnukwu ịdị arọ dị ukwuu
When the thickness ratio of upper and lower workpieces is >1:4 (dịka ọmụmaatụ, ịgbado nut M10 ka ọ bụrụ mpempe igwe 3mm), ịgbado ọkụ amụma nwere ike zere ịpupu mpempe akwụkwọ dị mkpa.
- Ngwọta:Ngwụcha ụfọdụ dị elu{{0}ọkara ugboro ntụpọ weldersnwere ike ijikwa workpieces nwere oke nha 1:5 site na ịgbakwunye modul sensọ nrụgide, jiri nwayọ na-abanye n'ahịa welder amụma.
- Ihe owuwu pụrụ iche nwere mmachi oghere
N'ime oghere ndị chiri anya dị ka ogidi A-, otu -nwere oghere eletrọd nwere akụkụ nke ndị welder projection na-enye ọrụ ka mma.
- Usoro nka nka: Ọkara ugboro ntụpọ welderskwadoro na eluigwe na ala electrodes agbajila site na nke a mmachi. Dịka ọmụmaatụ, ụlọ ọrụ Tesla's Shanghai na-eji ogwe aka electrode na-agbanwe agbanwe iji nweta ogo 360 nwụrụ anwụ-ịgbado akụkụ.
IV. Nlereanya Mkpebi Nhọrọ: Anọ {{1}Ụzọ Nlele Nlebanya
- Ụlọ ọrụ kwesịrị iji nkà mmụta sayensị họrọ ụdị akụrụngwa dabere na ihe ngosi ndị a:
- Ngwakọta ihe:Ọla ndị yiri nke ahụ, nwere ma ọ bụ enweghị mkpuchi.
- Oke Ọkpụrụkpụ:Ọkpụrụkpụ ruru nke elu na ala workpieces.
- Achọrọ ikike:Otu ebe ịgbado ọkụ oge okirikiri, kwa ụbọchị mmepụta olu.
- Mmachi mmefu ego:Ịzụta akụrụngwa yana ọnụ ahịa ọnụ ahịa O&M.
- Atụmatụ akwadoro:
Họrọ aọkara ugboro ntụpọ weldermaka ihe karịrị 80% nke ọnọdụ izugbe.
- Consider a dedicated projection welder only when the thickness ratio is >1: 5 na workpiece Ọdịdị enweghị ike gbanwee.
Mmechi
N'okpuru usoro nke nrụpụta nkenke na mgbanwe mgbanwe, nkeọkara ugboro ntụpọ welder ji nke nta nke nta na-aghọ nhọrọ a ma ama na mpaghara ịgbado ọkụ n'ihi ngbanwe usoro ya dị elu, ọnụ ahịa ya{0}} ịrụ ọrụ, yana ikike ọgụgụ isi. Ọ bụ ezie na ndị na-ahụ maka ihe nleba anya nke ọkara ka nwere uru n'ọnọdụ dị iche iche, nke mbụ na-aga n'ihu na-agbasawanye oke ikike ya site na imewe modular na usoro teknụzụ. Maka ụlọ ọrụ na-achụso oke nrụpụta nrụpụta, itinye ego na aọkara ugboro ntụpọ welderabụghị naanị nkwalite akụrụngwa kamakwa mkpebi siri ike ịtọ ntọala maka sistemụ nrụpụta ọgụgụ isi n'ọdịnihu.
